Injection Molding Application Cases from Chen Hsong

Chen Hsong application cases document parts produced on Chen Hsong injection molding machines in customer factories worldwide, sorted by industry. Each entry names the part, the sector it serves and the machine platform behind it, covering automotive, packaging, appliance, electronics, medical, housewares, industrial and aerospace production.

Which Machines Produce These Parts

The archive draws on the full Chen Hsong range, 20 to 6,500 tonnes of clamping force. That includes hydraulic toggle machines for general-purpose work, two-platen machines for large tools and deep cavities, all-electric machines for tight-tolerance parts, high-speed packaging machines for thin-wall containers, and multi-material machines for two-colour and two-shot production. More than 1,000,000 machines have been installed since 1958 across 85 countries, so most of the part types listed here have already run on a Chen Hsong platform somewhere.

How to Use This Archive

Pick the industry closest to your own product and work backwards from the part to the machine. A logistics crate and a cosmetics closure can both be molded well, though not on the same platform, and the case notes make that distinction visible. If you want engineering detail rather than examples, the industry solutions pages cover materials, tolerances and cycle expectations sector by sector. Our application engineers can also size a machine against your part drawing directly.

High-Gloss Automotive Buttons / Injection Molding

High-Gloss Automotive Buttons One of our customers in Wenzhou, Zhejiang Province employs more than 200 of our JM128-MK6 High-Speed Toggle Injection Molding Machines to manufacture gloss finish automotive buttons from PC resin in 4 cavities with a shot weight of 8.7g at a thickness of 1.15mm. The cycle time in semi-automatic mode is only 24.5s […]

High Speed Toggle Injection Molding Of Remote Control Cases

Remote Control Enclosures Featuring Precision Hydraulics, since 2016 more than 20 of our JM168-MK6 High-Speed Toggle Type Injection Molding machines have been operating consistently with a cycle time of only 26s in fully automatic mode for a customer in Shenzhen, Guangdong Province, China, to manufacture remote control cases in 4 cavities in ABS. Each item […]

PC and ABS Injection Molding of Smartphone Covers

Smartphone Back Covers Smartphone manufacturers demand the finest qualities of finish and this requires excellent process control. For this application, our JM168-MK6 High-Speed Toggle Type Injection Molding machine, driven by the Servo Drive and controlled by the CPC 6.0 is a tried-and-tested choice for our customers, one of whom has been continuously manufacturing smart phone […]

Power Tool Casing Manufacture by Dual Material Injection Molding

Power Tool Handles with Dual Materials The JM168-MK6 High-Speed Toggle Type Injection Molding machine is proving to be an excellent choice for dual material manufacture. Our customer in Guangdong province employs over 100 machines powered by the Servo Drive and controlled by the Beckhoff CBmold300 and featuring our Precision Hydraulics system to achieve a yield […]

High Quality Speaker Enclosures: Injection Molding with the JM488-SVP/3 System

High-End Speaker Enclosures Manufacture of speaker enclosures demands excellent finishing quality and high precision, especially for high end manufacturing clients demanding the finest results. Our JM488-SVP/3 Toggle-Type Injection Molding machine, equipped with the Beckhoff CBmold300 controller and powered by the Servo Drive on an EtherCAT digital main bus, demonstrates how to effortlessly injection mold polycarbonate […]

Precision Injection Molding of Washing Machine Parts

Haier Washing Machine Tub Part with LGF A Chinese customer in Guangdong Province has been using 7 of our JM1200-C3-SVP/2 Toggle-Type Injection Molding machines to manufacture long glass fiber (LGF) filled polypropylene (PP) washing machine tub parts with a shot weight of 2.4kg and thickness of 7mm since 2014. The JM1200-C3-SVP/2 Injection Molding machine is […]

Washing Machine Tub Manufacture with the JM1600-C3-SVP/2 Injection Molding Machine

Haier Washing Machine Tub Part The JM1600-C3-SVP/2 Toggle-Type Injection Molding machine powered by the SVP/2 Servo-Drive with Nippobatta Ai-12 controller is proving to be the best choice for our customer in Guangdong Province, China, who has been using 7 of our machines to manufacture washing machine tubs since 2014. Accuracy is critical for the manufacture […]

Injection Molding of Large Keyboard Key Caps in Chongqing, China

Keyboard Key Caps (Large) The JM128-MK6 High-Speed Toggle Type Injection Molding Machine has been proving its superior feature of Precision Hydraulics™ in the manufacture of ABS large keyboard caps since 2017. Our customer employs 16 Machines equipped with the Servo Drive and CPC 6.0 controllers in fully automatic mode to fill 2 cavities with a […]

PC Keyboard Bases Manufactured in ABS Using the JM168-MK6 Injection Molding Machine

PC Keyboard Bases In Chongqing City, China, a customer has been using 16 Machines since 2017 to manufacture ABS keyboard bases with a shot weight of 60g and thickness of 1.5mm on a cycle time of 24s in fully automatic mode. For this application, a JM168-MK6 High-Speed Toggle Injection Molding Machine was an excellent choice, […]

Wide Mouth PET Preform Manufacture Using the Specialist EM180-PET Injection Molding Machine

Wide-Mouth PET Preforms In Zhejiang Province, China, our customer has been employing 10 of our EM180-PET Toggle Type Injection Molding Machines since 2017 to manufacture polyethylene terephthalate (PET) wide mouth preforms. The EM180-PET Injection Molding Machine applies a clamping force of 180 tons with an Servo Drive power pack controlled by the Ai-02. A cycle […]

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