Industrial Injection Molding Applications from Chen Hsong

Industrial and logistics injection molding covers crates, pallets, water tanks, pipe fittings, valves, power tool housings, medical carts and sports equipment. Pallets and bulk containers are among the largest molded parts in regular production, which is why this category reaches the top of the Chen Hsong tonnage range at 6,500 tonnes.

Large-Part Molding

A single pallet mold can weigh tens of tonnes, so platen support, tie-bar spacing and clamping uniformity matter more than injection speed. Two-platen machines handle this work, with Supermaster TP covering 700 to 6,500 tonnes in a footprint noticeably shorter than an equivalent toggle machine. Deep-draw parts such as bins and tanks also benefit from the longer daylight a two-platen clamp provides.

Corrosive Materials and Continuous Duty

UPVC pipe fittings attack standard screws and barrels. The JETMASTER-UPVC machine (160 to 650 tonnes) uses a bi-metallic anti-corrosive screw and barrel with a fan-cooled feed section and corrosion-resistant construction. For three-shift operation, NON-STOP™ reliability systems and iChen™ Cloud equipment management shift maintenance from reactive to scheduled, which tends to matter more than headline cycle time once a plant is running flat out. Other sectors are listed under industry solutions.

How High-Altitude Solar Megabases in the Tibetan Plateau Demand Zero-Defect Injection Molding

The Tibetan Plateau is home to some of the most ambitious renewable energy projects on Earth. Chief among them is the staggering 16.9 GW, 420-square-kilometer solar complex in Gonghe County, Qinghai, China. At over 3,000 meters above sea level, this gigawatt-scale infrastructure operates in a unique microclimate. While the thin air and cool temperatures optimise […]

Plastic Injection Molding of Helmet Visor

Plastic Helmet Visor In the above video , one of our clients in the Jiujiang Jiangxi City industrial zone utilizes the Speed 398 for rapid manufacturing of plastic injected motorcycle helmet visors. This series of small-to-medium-tonnage hydraulic injection molding machines stands for high-speed, high-performance & high precision! In a two cavity mold the speed Toggle […]

Plastic Injection Molding of Stationary Bike Parts

Stationary Bicycle Belt Drive Cover Exercise bike, also known as stationary cycle, is an immobile fitness machine which resembles an ordinary bike. It has various sub-parts which include a saddle, pedals, handlebars, foot straps, and plastic enclosures. Our Client’s expertise is OEM plastic injection molding components for fitness sports such as; bike plastic trims & […]

Injection Molding of Vending Cabinet Top Cover

Vending Cabinet Top Cover The above video shows one of our customers in the plastic injection molding industry using the high efficiency MK6 series to manufacture a vending cabinet top cover. The injection molding machine toggle 1000 tons of clamping force to form each top cover, running in automatic mode with the MPC7.0 controller, each […]

Plastic Injection molding of ABS Security Gate Frames

Security Gate Frame When injecting plastics for long flat items with narrow thicknesses, tolerances are of paramount importance in maintaining consistent product quality. The JM-1880-C2 plastic injection molding machine, with its clamping force of 1880 tons, delivers that absolute uniformity and maintains the production of high-quality products. Our client in Huangyan, Taizhou, Zhejiang is using […]

Power Tool Casing Manufacture by Dual Material Injection Molding

Power Tool Handles with Dual Materials The JM168-MK6 High-Speed Toggle Type Injection Molding machine is proving to be an excellent choice for dual material manufacture. Our customer in Guangdong province employs over 100 machines powered by the Servo Drive and controlled by the Beckhoff CBmold300 and featuring our Precision Hydraulics system to achieve a yield […]

Injection Molding of Frisbees in Brazil

Frisbees with IML At the FeiPlastic 2017 Event in São Paulo, Brazil, we demonstrated injection molding of frisbees in polypropylene (PP) using our JM138-Ai Euroseries Toggle-Type Injection Molding machine, equipped with the SVP/2 Servo-Drive powerpack and controlled by a B&R SmartMold88 unit, delivering a clamping force of 138 tons, with a shot weight of 75g […]

Valve Body Injection Molding In ABS And Glass Fiber

Valve Bodies High performance products such as glass fiber (GF) ABS composite valve bodies require high performance machines, and this is why a customer in Zhejiang Province, China, chose to install 90 of our JM268-SVP/3 Toggle Type Injection Molding machines in 2015, to reliably produce very high volumes of these parts to exacting standards. Applying […]

Polypropylene Pipe Fitting Manufacture Using the EM480-SVP/2 Injection Molding Machine

Pipe Fittings In Tianjin City, China, our customer has been employing 16 Toggle Type EM480-SVP/2 Injection Molding Machines since 2016 to reliably manufacture pipe fittings in polypropylene (PP), each having a shot weight of 680g and a thickness of 6mm. The cycle time in semi-automatic mode is 210s and the EM480-SVP/2 Injection Molding Machine operates […]

Fully Automatic Injection Molding of Plastic Screw Nuts

Plastic Screw Nuts For additional strength, our customer in Zhejiang Province, China, is using ABS with 10% glass fibres (GF) to manufacture plastic screw nuts in 2 cavities, with a shot weight of 74.8g each and thickness of 6mm. They are employing 90 of our JM218-C/ES Toggle Type Injection Molding Machines, driven by the VDP […]

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