Medical Injection Molding Applications from Chen Hsong

Medical injection molding covers disposable clamps, device housings, MRI and scanner components, lab consumables and clinical parts. Cleanroom compatibility, validated process repeatability and documented batch records are ordinary requirements in this sector rather than premium options, and machine selection follows from that.

Cleanroom-Compatible Configurations

All-electric machines are the usual choice: no hydraulic oil on the working axes, low particulate generation, quieter operation and stable shot control at high cavitation. SPARK AE runs 100 to 360 tonnes, which covers most disposables and housings. Where a larger tool or a core pull is involved, the hybrid SPARK range keeps electric precision on the injection and clamp axes. Insert molding of cannula hubs, catheter fittings and metal-to-plastic assemblies suits vertical machines.

Validation and Traceability

IQ, OQ and PQ documentation is only as good as the process data underneath it. iChen™ Cloud records parameters shot by shot per machine and holds the history for audit, so a deviation can be traced to a shift and a setting rather than reconstructed from memory. For multi-cavity tools where filling balance drifts over a long run, iChen™ AI Molder stabilises the process automatically. Configuration detail is on the medical injection molding solutions page.

Injection Molding of Disposable Polypropylene Clamps

Disposable Clamps Since 2009, a manufacturer in Zhejiang Province, China, has been employing 20 of our EM260-V Toggle Type Injection Molding machines to manufacture disposable clamps in polypropylene (PP). In this application, the EM260-V Injection Molding machine is driven by a VDP power pack and nippobatta Ai-01 controller delivering a clamping force of 260 tons. […]

Precision Injection Molding for Global Leading Medical Equipment Manufacturer Siemens

Thin-Walled Siemens MRI Part Market leading clients require the highest possible standards in quality and finish. For Siemens, a world leading supplier of medical equipment, the SM2600-TP Two-Platen Injection Molding machine has been the choice for manufacturing HIPS parts for MRI machine casings since 2015. Applying a clamping force of 2,600 tons with an SVP/2 […]

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