Watch the full feature on Chen Hsong’s Linkedin. Source: SZTV
Mastering Process Stability: iChen AI Molder Redefines the Floor
Injection molding has traditionally relied heavily on the intuition of seasoned veterans. When those experts are scarce, production suffers. It creates a bottleneck that stifles growth and slows down new product introductions. Chen Hsong is changing this dynamic with the iChen Smart Family. This suite of solutions answers the urgent industry call for intelligent transformation and new productive forces.
The Engine of Intelligence
At the heart of this initiative sits the iChen AI Molder. Aven Zou, Chen Hsong Group’s CIO and GM of Smart Industry Business Unit, describes it as the intelligent engine for modern manufacturing. It moves the focus away from repetitive trial and error. Instead of guessing, operators receive scientific parameter recommendations in seconds.
This capability allows newer technicians to perform with the confidence of established experts and boosts mold trial efficiency by over 50 percent. The system functions beyond the setup phase. It provides active, real time monitoring. During mass production, the AI participates in correction, micro tuning critical stages like injection and holding pressure to ensure long term stability.
Real World Efficiency
The impact is measurable. Consider a recent case involving the production of backplates for e-sports monitors. Traditional methods demanded ten hours of setup and resulted in 500 kilograms of wasted material.
By deploying the AI Molder, setup times dropped to around four hours. Material waste plummeted to just 50 kilograms. This represents a massive reduction in total trial costs.
A Connected Ecosystem
Flexibility remains a priority. The system adapts to various machine tonnages, different brands, and over 300 material types, including complex recycled compounds.
The AI Molder serves as the entry point to a larger ecosystem. It integrates seamlessly with the iChen Smart Factory and iChen Cloud platforms. This connectivity bridges the gap between simple device networking and comprehensive quality control. Chen Hsong is moving from a reliance on individual instinct to a reliance on robust data, ensuring manufacturers remain competitive on a global scale.
