Industrial Injection Molding Applications from Chen Hsong

Industrial and logistics injection molding covers crates, pallets, water tanks, pipe fittings, valves, power tool housings, medical carts and sports equipment. Pallets and bulk containers are among the largest molded parts in regular production, which is why this category reaches the top of the Chen Hsong tonnage range at 6,500 tonnes.

Large-Part Molding

A single pallet mold can weigh tens of tonnes, so platen support, tie-bar spacing and clamping uniformity matter more than injection speed. Two-platen machines handle this work, with Supermaster TP covering 700 to 6,500 tonnes in a footprint noticeably shorter than an equivalent toggle machine. Deep-draw parts such as bins and tanks also benefit from the longer daylight a two-platen clamp provides.

Corrosive Materials and Continuous Duty

UPVC pipe fittings attack standard screws and barrels. The JETMASTER-UPVC machine (160 to 650 tonnes) uses a bi-metallic anti-corrosive screw and barrel with a fan-cooled feed section and corrosion-resistant construction. For three-shift operation, NON-STOP™ reliability systems and iChen™ Cloud equipment management shift maintenance from reactive to scheduled, which tends to matter more than headline cycle time once a plant is running flat out. Other sectors are listed under industry solutions.

Bra Filler Manufacture with the EM150-SVP/2 Toggle-Type Injection Molding Machine

Bra Fillers The EM150-SVP/2 Injection Molding machine driven by the SVP/2 Servo-Drive and controlled by a Nippobatta Ai-02 is proving an excellent choice for our customer in Shantou, Guangdong Province who has been manufacturing bra fillers with this equipment since 2014, employing 17 of our injection molding systems. Molding in 2 cavities with EVS resin, […]

Injection Molding of Cycling Helmets Components in Polycarbonate Plastic

Cycling Helmet Component Polycarbonate plastic is one of the most common materials helmets are made from. It’s incredibly tough and lightweight and when it’s combined with a polystyrene liner, offers great impact resistance. In China, a customer in Jiangmen, has been using our MK6 Toggle Type Injection Molding machines to manufacture cycling helmet components in […]

Injection Moulding of Large Septic Tank

Plastic Septic Tank Chen Hsong’s large two-platen machine the Supermaster 3600 TP with custom modifications efficiently and accurately molds large septic tanks from polypropylene in a single color . In this project the injection molding machine is set to a clamping force of 3600 Tons. The MPC7.0 controller technology in combination with a specially-designed injection […]

Combining Two Materials to Injection Mold Power Tool Casings

Power Tool Battery Casings with Dual Materials A very demanding Injection Molding application is manufacturing parts that require use of two different materials. In this example, our customer in Chiayi City, Taiwan, China, has been manufacturing dual material power tool casings in PA and GF since 2017. Employing 2 of our SM300DCV Toggle Dual-Material Type […]

Injection Molding of Very Large Crates With The Two-Platen SM6500-TP Injection Molding Machine

Gigantic Crates In Israel, the European market leader in the manufacture of large crates and boxes is employing more than 10 of our SM6500-TP Two-Platen injection molding systems to manufacture 620 litre capacity crates out of PE with an added foaming agent. The shot weight is an impressive 36.5kg, and using the SM6500-TP Injection Molding […]

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