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Combining Two Materials to Injection Mold Power Tool Casings

December 30, 2019
Reading Time: 1 min
Power Tool Battery Casings with Dual Materials

A very demanding Injection Molding application is manufacturing parts that require use of two different materials. In this example, our customer in Chiayi City, Taiwan, China, has been manufacturing dual material power tool casings in PA and GF since 2017.
Employing 2 of our SM300DCV Toggle Dual-Material Type Injection Molding machines, our customer fills 4 cavities with a shot weight of 160g and achieves a cycle time of only 43s in fully automatic mode.

The SM300DCV Injection Molding machine delivers a clamping force of 300tons, driven by the Delta Servo-Drive and ARICO controller. This machinery combination features a multi-material system with integrated turn-table for maximum effectiveness.

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ChenHsong JM168-MK6 Injection Molding Machine Producing Power Tool Battery Casings with Dual Materials

Machine Details

  • Model:
    JM168-MK6

  • Type: High-Speed Toggle

  • Year: 2015

  • Clamping Force: 168 tons

  • Power Pack: SVP/3 Servo-Drive

  • Controller: Beckhoff CBmold300

Operator Details

  • Country: CHINA

  • Location: Guangdong Province

  • Number of Machines: 100+

  • Status: One of the largest power tools brands in the world

Part Details

  • Part: Power Tool Battery Casing

  • Resin: PC + ABS (Fire-Retardant)

  • Product weight: ???g

  • Cycle Time: 29 sec.

  • Yield: 99%

  • Op Mode: Fully-automatic

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