Injection Molding Application Cases from Chen Hsong

Chen Hsong application cases document parts produced on Chen Hsong injection molding machines in customer factories worldwide, sorted by industry. Each entry names the part, the sector it serves and the machine platform behind it, covering automotive, packaging, appliance, electronics, medical, housewares, industrial and aerospace production.

Which Machines Produce These Parts

The archive draws on the full Chen Hsong range, 20 to 6,500 tonnes of clamping force. That includes hydraulic toggle machines for general-purpose work, two-platen machines for large tools and deep cavities, all-electric machines for tight-tolerance parts, high-speed packaging machines for thin-wall containers, and multi-material machines for two-colour and two-shot production. More than 1,000,000 machines have been installed since 1958 across 85 countries, so most of the part types listed here have already run on a Chen Hsong platform somewhere.

How to Use This Archive

Pick the industry closest to your own product and work backwards from the part to the machine. A logistics crate and a cosmetics closure can both be molded well, though not on the same platform, and the case notes make that distinction visible. If you want engineering detail rather than examples, the industry solutions pages cover materials, tolerances and cycle expectations sector by sector. Our application engineers can also size a machine against your part drawing directly.

Injection Molding of Enclosures for Electronics Fuse Boxes

Electronics Fuse Box Enclosures In Hubei Province, China, our customer has been employing 6 of our EM220-SVP/2 Injection Molding Machines to manufacture fuse box enclosures since 2012. Manufactured from ABS and polycarbonate (PC), each enclosure has a shot weight of 73g and a thickness of 3mm. The EM220-SVP/2 is powered by an SVP/2 Servo Drive […]

Injection molding Fiber Optic Fastners with The EM80-SVP/2 IMM

Fibre Optic Fasteners A customer in Hubei Province, China, is using 6 EM80-SVP/2 Injection Molding Machines to manufacture fiber optic fasteners in ABS and polycarbonate (PC). In operation since 2012 and operating in semi-automatic mode, the EM80-SVP/2 Injection Molding Machine is driven by an SVP/2 Servo Drive with a clamping force of 80 tons controlled […]

Polypropylene Pipe Fitting Manufacture Using the EM480-SVP/2 Injection Molding Machine

Pipe Fittings In Tianjin City, China, our customer has been employing 16 Toggle Type EM480-SVP/2 Injection Molding Machines since 2016 to reliably manufacture pipe fittings in polypropylene (PP), each having a shot weight of 680g and a thickness of 6mm. The cycle time in semi-automatic mode is 210s and the EM480-SVP/2 Injection Molding Machine operates […]

Manufacture of Small Keyboard Key Caps with the JM98-Ai Injection Molding Machine

Keyboard Key Caps (Small) In Chongqing City, China, a customer is manufacturing ABS small key caps for computer keyboards using 16 of our JM98-Ai Toggle Type Injection Molding Machines. In operation since 2015, the JM98-Ai Injection Molding Machines deliver a clamping force of 98 tons from an SVP/2 Servo Drive managed by a Nippobatta Ai-02 […]

Injection Molding of Frisbees in Brazil

Frisbees with IML At the FeiPlastic 2017 Event in São Paulo, Brazil, we demonstrated injection molding of frisbees in polypropylene (PP) using our JM138-Ai Euroseries Toggle-Type Injection Molding machine, equipped with the SVP/2 Servo-Drive powerpack and controlled by a B&R SmartMold88 unit, delivering a clamping force of 138 tons, with a shot weight of 75g […]

Toilet Seat Manufacture in Polycarbonate and ABS Using the EM480-SVP/3+ Injection Molding Machine

Toilet Seats In Zhejiang Province, China, one of our customers is employing 5 of our EM480-SVP/3+ Injection Molding Machines to manufacture polycarbonate (PC) and ABS toilet seats with a shot weight of 527g and thickness of 6mm. The EM480-SVP/3+ driven by the SVP/3 Servo-Drive and controlled by a Nippobatta CPC 6.0 achieves a clamping force […]

Employing the EM180-SVP/3+ for Injection Molding of TVP Automotive Cup Holders

TPV Cup Holders Our Toggle Injection Molding EM180-SVP/3+ Machine uses a Beckhoff CBmold300 controller on an EtherCAT digital main bus with the SVP/3 Servo-Drive applying a clamping force of 180 tons to manufacture automotive cup holders in 2 cavities from Exxon Mobil TPV resin. These are produced on a fully-automatic cycle time of 68s at […]

Injection Molding of Midea Air Conditioner Enclosures Using JM1000-C3-SVP/2 Injection Molding Machines

Midea Air Conditioner Enclosures Our customer in Chongqing City, China, has been using 30 of our JM1000-C3-SVP/2 Toggle Type Injection Molding Machines to manufacture enclosures for this premier brand since 2014. The JM1000-C3-SVP/2 Injection Molding Machine operates at a clamping force of 1,000 tons, with an SVP/2 Servo-Drive power pack controlled by a Nippobatta Ai-12. […]

Manufacturing Disposable Spoons with The EM260-V Injection Molding Machine

Disposable Spoons In fully automatic mode, our EM260-V Toggle Type Injection Molding machine is producing disposable PP spoons in 8 cavities with a shot weight of 16g each at a thickness of 2mm and cycle time of 27s. Employing 20 injection molding machines and operating since 2009, our customer in Zhejiang Province, China, is using […]

Injection Molding of Disposable Plastic Spoons

Disposable Plastic Spoons Fully Automated Solutions: Featuring a 9 second cycle time and clamping force of 268 tons, our JM 268-C2-SVP/2 Injection Molding Machines are enabling a customer in Zheijiang Province to run 20 Machines to mass produce disposable polypropylene plastic spoons each to a thickness of 1 mm in an entirely automatic process. Each […]

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