Automotive Injection Molding Applications from Chen Hsong

Automotive injection molding at Chen Hsong covers bumpers, door panels, interior trims, lamp lenses, radiator tanks and under-bonnet components. BYD and FAW Group are among the manufacturers running Chen Hsong machines, with exterior body parts typically calling for 550 to 6,500 tonnes of clamping force.

Why Two-Platen Dominates Automotive Molding

A bumper mold is large, heavy and deep. Two-platen machines carry it in a shorter footprint than a toggle machine of equal force, spread clamping load evenly across the platen face, and give the daylight that deep draws need. Chen Hsong has more than 1,000 two-platen units in service worldwide. Lamp assemblies are a different problem again: a clear lens and a coloured housing molded in one cycle on multi-material machines, where rotary platen positioning accuracy decides whether the bond line comes out clean or bleeds.

Consistency Across a Model Programme

Programmes run for years, and process drift eventually shows up as a warranty claim. Precision Hydraulics™ holds ±0.05% repeatability on the critical axes, NON-STOP™ is built around uninterrupted running, and iChen™ AI Molder monitors and corrects parameters shot by shot rather than waiting for a technician to notice. More on the automotive injection molding solutions page.

Injection molding of automotive components, left and right upper brackets for the automotive industry

Automotive components left and right upper brackets Speed, efficiency, and quality; all these are attained with the EM320-SVP/2 plastic injection molding machine. 10 of these machines are bringing great satisfaction to our valued client who is manufacturing automotive components in the High-tech Industrial Development Zone of Changchun. The final part has a wall thickness of […]

Injection Molding Decorative Panel on C-pillar – Automotive Components

Decorative Panel on C-pillar A well known manufacturer located in Huangyan, Taizhou, Zhejiang, has been running nine of chenhsong JM800-C3-SVP/2 plastic injection molding machines since 2017. The JM800-C3-SVP/2 injection machine features product repeatability of up to ± 0.25% with the latest technology in controllers and transmission, making it a favorite choice for utility Energy and […]

Fully Automatic Plastic Injection Molding of ABS front door exterior trims

Front Door Exterior Trims More than 30 of our EM480 SVP2 Injection Molding Machines are working full-time in Shunyi District, Beijing to manufacture automotive front door exterior trims. Operating in fully automatic mode with a cycle time of 60 seconds to complete plastic injection of 2 front door trims, and with the help of a […]

Production of ABS Car Control Panel Shields

Car Control Panel ABS Shields The intricacy of multi-surfaced components such as control panel car shields demands strict parameters during manufacturing to guarantee an absolute minimum of defects during production. The EM150-SVP/2 Plastic Injection Molding Machine with its Ai 02 controller and 150 ton clamping force gives the consistent quality expected in all its operations. […]

Fully Automatic Plastic Injection Molding of Car Rear Door Map Pockets

Rear Door Map Pockets 30 of our JM650-C3-SVP/2 Injection Molding Machines are working full-time in Shunyi District, Beijing to manufacture car rear door map pockets. Operating in fully automatic mode, two rear door map pockets are completed in a cycle time of 35 seconds as a robotic arm offloads the parts, delivering high quality parts […]

Plastic Injection Molding of Left & right Shroud Inner plates for Automotive Assembly

Left and right shroud inner plates The High-tech Industrial Development Zone of Changchun is a main supply hub for components to the automotive industry. Chenhsong’s JM650-C3-SVP/2 plastic injection molding machines using an Ai 12 controller give our client the ability to provide turnkey solutions for there competitive market. Ten of the JM650-C3-SVP/2 plastic injection molding […]

Manufacturing Automotive Floor Mats with the EM120-V Injection Molding Machine

Automotive Floor Mats One of our customers in Guangdong Province uses five of our EM120-V Injection Molding Machines to manufacture automotive floor mats in TPE. The two-cavity system has a shot weight of 43g for each item, for a product thickness of 2.5mm and a cycle time of 36s in semi-automatic mode. The EMV120-V is […]

Injection Molded Automotive conduit/Pipe Fitting

Automotive Conduit Part A customer in Guangdong Province is using five of our EM80-V Injection Molding Machines to manufacture TPE parts for an international automotive manufacturer. The EM80-V Machine supplies 80 tons of clamping force to a two-cavity system, powered by our VDP power pack, controlled by a Nippobatta Ai-02. The shot weight for each […]

Side Panel – Injection Molding Electric Motorcycle Parts

Side Cover for Electric Motorcycle Our client, a well known plastic injection mould maker, mold manufacturer, and part manufacturer for motorcycle & automotive parts is operating a number of our Super Master Injection moulding machines, and as a result are able to produce high quality parts for their international clients. In the above video, a […]

Injection Molding Door Hinge Cover

Right Upper Door Hinge Cover One of our clients in the Zhongshan area have now upgraded to Chen Hsong MK6e series of plastic injection mold machines in their production line. Using a 2 cavity mold they are simultaneously producing right door hinge covers in a cycle time of 28.8 seconds. The covers are 204mm x […]

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