Appliance Injection Molding Applications from Chen Hsong

Appliance injection molding covers air conditioning, refrigeration, laundry, kitchen and heating components: outer panels, washing machine tubs, water tanks, fan blades, control housings, handles and vent grilles. Chen Hsong machines run appliance production for manufacturers including Arçelik, Gree, Midea, Haier and TCL.

Machine Choice by Appliance Part

Large flat panels and washing machine tubs need clamping force and mold support more than they need speed, which puts them on two-platen machines from 550 tonnes upward, or on MK6 Large toggle machines between 800 and 1,650 tonnes. Smaller high-gloss covers, control panels and grilles sit comfortably within the hydraulic toggle range at 88 to 668 tonnes. Two-colour buttons, badges and soft-touch handles belong on multi-material machines, where the second material bonds during molding and an assembly step disappears.

Energy Cost at Appliance Volumes

Appliance lines usually run three shifts, so power consumption compounds quickly. Servo-hydraulic drive delivers up to 80% energy saving against fixed-pump systems, and e-Drive™ electric plasticising recovers more by taking melt preparation off the hydraulic circuit. Where high-gloss surfaces are involved, cycle stability matters as much as the mold finish. Full configuration detail is on the home appliance injection molding page.

Washing Machine Tub Manufacture with the JM1600-C3-SVP/2 Injection Molding Machine

Haier Washing Machine Tub Part The JM1600-C3-SVP/2 Toggle-Type Injection Molding machine powered by the SVP/2 Servo-Drive with Nippobatta Ai-12 controller is proving to be the best choice for our customer in Guangdong Province, China, who has been using 7 of our machines to manufacture washing machine tubs since 2014. Accuracy is critical for the manufacture […]

Injection Molding of Water Dispenser Enclosures

Water Dispenser Plastic Enclosures The overall appearance, finish and quality of drinking water dispensers used in the office or household environments are given increased attention. Our client in Zhongshan industrial zone focuses on the injection molding of house-hold goods and is keen on maintaining his company’s  reputation for finished parts that conform to the demand […]

Injection Molding of Haier Display Covers in Guangdong

Haier Display Covers In Foshan, Guangdong Province, China, our EM220-V Toggle-Type Injection Molding machines are being used to manufacture display covers for the prestige Tier-1 brand Haier. The parts are manufactures in ABS resin in 2 cavities, with a shot weight of 69g each and thickness of 3mm. Our customer has been employing 40 of […]

TCL Air Conditioner Covers – Injection Molding with The JM1450-C2-SVP/2 System

TCL Air Conditioner Covers Since 2010, our customer in Foshan, Guangdong Province, China, has been manufacturing TCL air conditioner covers, using 40 of our JM1450-C2-SVP/2 Toggle-Type Injection Molding Machines. The equipment is powered by an SVP/2 Servo-Drive and controlled by a Nippobatta Ai-11 unit and delivers a clamping force of 1,450 tons in this application. […]

Air Conditioner Front Cover Injection Molding With The JM650-C3-SVP/2 Injection Molding Machine

Air Conditioner Front Covers In Guangdong Province, China, our customer has been employing 40 of our JM650-C3-SVP/2 Toggle-Type Injection molding Machines to manufacture air conditioner front covers in HIPS since 2010. The JM650-C3-SVP/2 Injection Molding Machine is powered by an SVP/2 Servo-Drive and Nippobatta Ai-12 Controller. Delivering a clamping force of 650 tons, and with […]

Injection Molding of Midea Air Conditioner Enclosures Using JM1000-C3-SVP/2 Injection Molding Machines

Midea Air Conditioner Enclosures Our customer in Chongqing City, China, has been using 30 of our JM1000-C3-SVP/2 Toggle Type Injection Molding Machines to manufacture enclosures for this premier brand since 2014. The JM1000-C3-SVP/2 Injection Molding Machine operates at a clamping force of 1,000 tons, with an SVP/2 Servo-Drive power pack controlled by a Nippobatta Ai-12. […]

Water Filter Injection Molding in Food-Grade Polypropylene

Water Filters Exact manufacture and high levels of quality control are clearly achieved in the manufacture of injection molded water filters by our customer in Foshan, Guangdong Province. Since 2016, they have employed 30 of our JM650-C3-SVP/2 Toggle-Type Injection Molding machines, with a clamping force of 650 tons, driven by the SVP/2 Servo-Drive and Nippobatta […]

Polypropylene Dishwasher Base Racks Injection Molded in Guangdong Province, China

Dishwasher Base Racks We have 70 of our Toggle-Type JM1200-C3-SVP/2 Injection Molding machines in operation in Foshan, Guangdong Province, China for the manufacture of polypropylene dishwasher base racks, with a shot weight of 1,898g per unit and a thickness of 2.5mm. The SVP/2 Servo-Drive controlled by the Nippobatta Ai-12 enables a clamping force of 1,200 […]

Injection Molding of Fan Blades With Insert in Guangdong Province

Fan Blades with Insert Moulding Since 2016, our customer in Foshan, Guangdong Province, China, has been using more than 40 of our EM150-SVP/3 Injection Molding Machine powered by the SVP/3 Servo Drive and controlled by a Nippobatta CPC 6.0 to manufacture fan blades from polybutylene terephthalate (PBT) and glass fiber (GF). The EM150-SVP/3 Injection Molding […]

Injection Molding of Refrigerator Parts in Polypropylene

Refrigerator Parts In China, a customer in Foshan, Guangdong Province, has been using 35 of our EM320-SVP/3 Toggle Type Injection Molding machines to manufacture refrigerator parts in polypropylene (PP) since 2015. Each injection molding machine applies a clamping force of 320 tons, driven by an SVP/3 Servo Drive and controlled by a Nippobatta Ai-02 unit. […]

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