Injection Molding Application Cases from Chen Hsong

Chen Hsong application cases document parts produced on Chen Hsong injection molding machines in customer factories worldwide, sorted by industry. Each entry names the part, the sector it serves and the machine platform behind it, covering automotive, packaging, appliance, electronics, medical, housewares, industrial and aerospace production.

Which Machines Produce These Parts

The archive draws on the full Chen Hsong range, 20 to 6,500 tonnes of clamping force. That includes hydraulic toggle machines for general-purpose work, two-platen machines for large tools and deep cavities, all-electric machines for tight-tolerance parts, high-speed packaging machines for thin-wall containers, and multi-material machines for two-colour and two-shot production. More than 1,000,000 machines have been installed since 1958 across 85 countries, so most of the part types listed here have already run on a Chen Hsong platform somewhere.

How to Use This Archive

Pick the industry closest to your own product and work backwards from the part to the machine. A logistics crate and a cosmetics closure can both be molded well, though not on the same platform, and the case notes make that distinction visible. If you want engineering detail rather than examples, the industry solutions pages cover materials, tolerances and cycle expectations sector by sector. Our application engineers can also size a machine against your part drawing directly.

Direct Clamping For Injection Molding PMMA Glasses

PMMA Glasses The SM150HCV DIrect Clamping Injection Molding Machine delivers a clamping force of 150 tons in this application, driven by a Delta Servo Drive and B&R SmartMold88 controller, using a PowerLink digital Main Bus. The PMMA Glass product has a shot weight of 220g and a cycle time of 3 minutes in fully-automatic mode. […]

Injection Molding of Automotive Side Panels Featured at ChinaPlas 2016

Automotive Side Panels At the international ChinaPlas 2016 expo in Shanghai, we demonstrated the versatility and precision of our SM700-TP Two-Platen Injection Molding Machines, powered by the SVP/2 Servo-Drive with the Beckhoff CBmold800 controller on an EtherCAT digital main bus, and generating a clamping force of 700 tons. The SM700-TP was employed to manufacture PP […]

Citroën Bumpers: Tier-1 Automotive Manufacture with the SM3000-TP Injection Molding Machine

Citroën Bumpers In Zhejiang Province, one of our customers is using two SM3000-TP Injection Molding Machines driven by the SVP/2 Servo-Drive and utilising a Beckhoff controller to manufacture Tier-1 parts for the prestige Citroën international automotive brand. The SM3000-TP is a Two-Platen arrangement with a clamping force of 3,000 tons and is working for our […]

ABS Injection Molding of Front Guards for Tier 1 Automotive Manufacturer Mazda

Mazda Front Guards In Zhejiang Province, a tier-1 supplier to legendary automotive manufacturer Mazda are manufacturing ABS front guards at a shot weight of 380g and thickness of 3mm with a cycle time of only 110 seconds in semi-automatic mode. They are able to achieve this by using our SM1900-TP Two-Platen Injection Molding machines, equipped […]

Injection molding Turn Signal Lamp Shades

Turn Signal Lamp Shades The JM168-MK6 plastic injection molding machines our clients are using for PMMA plastic injection deliver excellent quality in faster production cycles. Our client in Xinqian, Huangyan, Taizhou, Zhejiang is using nine of the JM168-MK6 injection machines to produce PMMA plastic turn signal lamp covers. The machines operate in semi-automatic mode and […]

Producing large volumes of ABS plastic mirror panels

Plastic Mirror Panels Our client in Xinqian, Huangyan, Taizhou, Zhejiang is operating JM468-MK6 plastic injection molding machines. With these machines, they are producing large volumes of ABS plastic mirror panels. Production is made quick and easy with the machines two cavities and 53 second cycle time. Each mirror is 180x164x40 mm and has a wall […]

Fully Automatic Injection Molding of Disposable Plastic Containers with IML

Disposable Plastic Containers with IML The single cylinder injection model SM200TSV Injection Molding Machine is a high-speed toggle type with a clamping force of 200 tons. It features a closed loop servo valve and direct-drive plasticizing motor. Driven by a Delta Servo-Drive via a B&R SmartMold controller and PowerLink digital main bus it is capable […]

High-Speed Injection Molding of Disposable Plates in Zhejiang Province

Disposable Plates For disposable plate manufacture cycle time is an important consideration for mass production. This is why our customer in Taizhou, Zhejiang Province, China, chose our SPEED258 High-Speed Toggle-Type Injection Molding machine, driven by the SVP/3 Servo-Drive and Nippobatta CPC 6.0 controller to maximize output. With more than 40 machines in continuous production since […]

Combining Two Materials to Injection Mold Power Tool Casings

Power Tool Battery Casings with Dual Materials A very demanding Injection Molding application is manufacturing parts that require use of two different materials. In this example, our customer in Chiayi City, Taiwan, China, has been manufacturing dual material power tool casings in PA and GF since 2017. Employing 2 of our SM300DCV Toggle Dual-Material Type […]

High Speed Injection Molding of Disposable Cups

Disposable Cups Employing our Precision Hydraulics system, the SPEED 168 High-Speed Toggle Type Injection Molding machine demonstrates the possibilities for accurate, high-quality injection molding in PS with extremely short cycle times. With a dry cycle time of only 1.5s and full cycle time of 2.9s, throughput is maximised for high volume production. The SPEED 168 […]

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