Injection Molding Application Cases from Chen Hsong

Chen Hsong application cases document parts produced on Chen Hsong injection molding machines in customer factories worldwide, sorted by industry. Each entry names the part, the sector it serves and the machine platform behind it, covering automotive, packaging, appliance, electronics, medical, housewares, industrial and aerospace production.

Which Machines Produce These Parts

The archive draws on the full Chen Hsong range, 20 to 6,500 tonnes of clamping force. That includes hydraulic toggle machines for general-purpose work, two-platen machines for large tools and deep cavities, all-electric machines for tight-tolerance parts, high-speed packaging machines for thin-wall containers, and multi-material machines for two-colour and two-shot production. More than 1,000,000 machines have been installed since 1958 across 85 countries, so most of the part types listed here have already run on a Chen Hsong platform somewhere.

How to Use This Archive

Pick the industry closest to your own product and work backwards from the part to the machine. A logistics crate and a cosmetics closure can both be molded well, though not on the same platform, and the case notes make that distinction visible. If you want engineering detail rather than examples, the industry solutions pages cover materials, tolerances and cycle expectations sector by sector. Our application engineers can also size a machine against your part drawing directly.

Precision Injection Molding of Automotive LED Lamp Lenses

Lens for Automotive LED Lamps An example of the versatility of our Injection Molding Machinery can be seen in the application of our SM150HCV Direct-Clamping Injection Molding Machine, with a clamping force of 150 tons driven by the Delta Servo-Drive using the B&R SmartMold88 controller and a Powerlink digital main bus. Using 2 cavities and […]

Fully Automatic Injection Molding of Disposable Plastic Containers with IML

Disposable Plastic Containers with IML The single cylinder injection model SM200TSV Injection Molding Machine is a high-speed toggle type with a clamping force of 200 tons. It features a closed loop servo valve and direct-drive plasticizing motor. Driven by a Delta Servo-Drive via a B&R SmartMold controller and PowerLink digital main bus it is capable […]

High-Speed Injection Molding of Disposable Plates in Zhejiang Province

Disposable Plates For disposable plate manufacture cycle time is an important consideration for mass production. This is why our customer in Taizhou, Zhejiang Province, China, chose our SPEED258 High-Speed Toggle-Type Injection Molding machine, driven by the SVP/3 Servo-Drive and Nippobatta CPC 6.0 controller to maximize output. With more than 40 machines in continuous production since […]

Combining Two Materials to Injection Mold Power Tool Casings

Power Tool Battery Casings with Dual Materials A very demanding Injection Molding application is manufacturing parts that require use of two different materials. In this example, our customer in Chiayi City, Taiwan, China, has been manufacturing dual material power tool casings in PA and GF since 2017. Employing 2 of our SM300DCV Toggle Dual-Material Type […]

High Speed Injection Molding of Disposable Cups

Disposable Cups Employing our Precision Hydraulics system, the SPEED 168 High-Speed Toggle Type Injection Molding machine demonstrates the possibilities for accurate, high-quality injection molding in PS with extremely short cycle times. With a dry cycle time of only 1.5s and full cycle time of 2.9s, throughput is maximised for high volume production. The SPEED 168 […]

Injection Molding of Very Large Crates With The Two-Platen SM6500-TP Injection Molding Machine

Gigantic Crates In Israel, the European market leader in the manufacture of large crates and boxes is employing more than 10 of our SM6500-TP Two-Platen injection molding systems to manufacture 620 litre capacity crates out of PE with an added foaming agent. The shot weight is an impressive 36.5kg, and using the SM6500-TP Injection Molding […]

High Speed Injection Molding of Fan Enclosures

Fan Enclosures For the injection molding of fan enclosures in PBT with glass fiber (GF), our customer in Foshan, Guangdong Province, China, is employing more than 40 of our JM168-MK6 High-Speed Toggle Type Injection Molding machines to fill 2 cavities with a shot weight of 27g per item and achieving a cycle time of only […]

Volkswagen Protective Panel Manufacture with the Two-Platen SM1650-TP Injection Molding Machine

Volkswagen Protective Guard A customer in Jilin Province has more than thirty of our Two-Platen SM1650-TP Injection Molding Machines operating continuously in fully automatic mode, manufacturing parts as a Tier-1 supplier for the prestige Volkswagen brand. Our SM1650-TP is powered by the SVP/2 Servo-Drive, controlled by the Nippobatta AI-12 system. A clamping force of 1,650 […]

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