Packaging Injection Molding Applications from Chen Hsong

Packaging injection molding covers thin-wall food containers, lids, caps and closures, cosmetics packaging, PET preforms, industrial containers and in-mold labelling. Cycle times under three seconds are normal here, and yield at speed is what decides whether a part makes money.

Built for Thin-Wall Speed

High-speed packaging machines reach injection speeds up to 500 mm/s with dry cycles from 1.5 seconds. SPEED covers 128 to 468 tonnes, SPEED-PACK II 206 to 570 tonnes, and SUPER PACK 270 to 430 tonnes for the heavier thin-wall work. IML adds another constraint, since the robot needs mold open time to be short and, more importantly, identical every cycle. That’s a process stability question more than a speed question.

PET and Preform Production

PET needs low-shear plasticising to avoid yellowing and excess acetaldehyde. JM-PET/S2 and JM-PET/H use chrome-plated PET screws built for that, with high-rigidity clamping for large container tools. Caps and closures with a soft liner or a second colour move to multi-material machines, molding both materials in one cycle. Machine data and typical configurations are on the packaging injection molding page.

Injection Molding of Colored PET Preforms. The EM260-PET Injection Molding Machine

Colored PET Preforms In Guangdong Province, China, a manufacturer has been employing over 200 of our EM260-PET Toggle Type Injection Molding machines since 2016 in the manufacture of colored PET preforms. The EM260-PET Injection Molding Machine features a professional plasticizing unit for colored PET preforms, which are manufactured by this customer in 8 cavities with […]

Demonstrating Injection Molding of Disposable Forks at MecSpe Parma Italy 2017

Disposable Forks Using our EM80 Euroseries Injection Molding machine, equipped with the SVP/2 Servo Drive and SmartMold88 controller, we demonstrated the versatility of our injection molding solutions in a 20 cavity application with a clamping force of 80 tons and the MecSpe event in Parma Italy. At this event we used the EM80 Euroseries Toggle […]

Injection Molding of 20 liter PP Barrels for Chemical Use

20 Liter Chemical Barrel When a customer in Foshan, Guangdong Province, China, was looking for the ideal Injection Molding system for manufacture of their series of large 20 liter white barrels the decision to utilise our JM668-MK6 Toggle Type Injection Molding machine with excellent yield capabilities was an easy one. Powered by the MK6 Servo […]

Cosmetic Containers Manufactured in PMMA With the EM180-V Injection Molding Machine

Cosmetic Containers In Zhejiang Province, China, a customer has been using 10 of our EM180-V Toggle Type Injection Molding machines to manufacture cosmetic containers in PMMA since 2017. Featuring the VDP Power Pack and controlled by the Nippobatta Ai-02, the EM180-V is configured with a clamping force of 180 tons in this application, filling 3 […]

Fully Automatic Injection Molding of Acrylic Cosmetic Jar Lids in China

Cosmetic Jar Lids More than 40 of our EM180-V Injection Molding Machines are working full-time in Zhejiang Province to manufacture cosmetic jar lids. The EM180-V Injection Molding Machine is a toggle type with a clamping force of 180 tons, a VDP power pack and Nippobata Ai-02 controller. Filling 4 cavities with a shot weight of […]

Four Cavity Injection Molding of Cosmetic Jars in Acrylic Resin

Cosmetic Jars Our customer in Ningbo, Zheijiang Province has been employing over 40 of our Toggle type EM180-V Injection Molding Machines since 2016 in fully-automatic mode, manufacturing cosmetic jars in MS (PMMA) resin in 4 cavities, with a shot weight of 35g each. The cycle time is only 60 seconds, with the injection molding Machine […]

Injection Molding of Lipstick Cases for Global Cosmetic Packaging Industry

Lipstick Case for Global Cosmetic Packaging Industry Health and beauty industries rely heavily on plastic injection molding for the production of products needed in large quantities. Most of these products are single use and disposable items to prevent spread of germs and maintain sterility. When it comes to beauty items, plastic injection molding is the […]

Fully Automatic Injection Molding of Disposable Plastic Containers with IML

Disposable Plastic Containers with IML The single cylinder injection model SM200TSV Injection Molding Machine is a high-speed toggle type with a clamping force of 200 tons. It features a closed loop servo valve and direct-drive plasticizing motor. Driven by a Delta Servo-Drive via a B&R SmartMold controller and PowerLink digital main bus it is capable […]

High-Speed Injection Molding of Disposable Plates in Zhejiang Province

Disposable Plates For disposable plate manufacture cycle time is an important consideration for mass production. This is why our customer in Taizhou, Zhejiang Province, China, chose our SPEED258 High-Speed Toggle-Type Injection Molding machine, driven by the SVP/3 Servo-Drive and Nippobatta CPC 6.0 controller to maximize output. With more than 40 machines in continuous production since […]

High Speed Injection Molding of Disposable Cups

Disposable Cups Employing our Precision Hydraulics system, the SPEED 168 High-Speed Toggle Type Injection Molding machine demonstrates the possibilities for accurate, high-quality injection molding in PS with extremely short cycle times. With a dry cycle time of only 1.5s and full cycle time of 2.9s, throughput is maximised for high volume production. The SPEED 168 […]

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